How SMEs Can Overcome the Volume Disadvantage in Logistics

October 22, 2025

When it comes to arranging logistics, small and medium-sized enterprises are at a huge disadvantage: They pay substantially more for identical shipping services compared to Fortune 500 companies, purely due to volume-based pricing structures. While large corporations negotiate directly with carriers using guaranteed monthly volumes, smaller businesses operate in a spot market designed to extract maximum margins from fragmented demand.

The challenge is substantial. U.S. business logistics costs reached a record $2.58 trillion in 2024, or 9% of GDP. Logistics costs are usually at the level of around 10% to 25% of a company’s total sales. Small businesses remain particularly vulnerable, due to limited negotiating power and lack of volume in carrier relationships.

The solution isn’t waiting for revolutionary technologies — it’s leveraging volume-aggregation models.

Carriers structure rates around volume guarantees and operational efficiency, optimizing vessel space and reducing costs when large retailers commit to massive, predictable volumes. SMEs, as providers of “filler cargo,” face spot market pricing with full fees and no capacity guarantees for small shippers (under 10 containers monthly), while mid-volume (10-50 containers) and enterprise (50+ containers) shippers secure reduced or base rates through contracts.

Large corporations like Walmart leverage massive volumes for competitive rates, leaving smaller businesses reliant on intermediaries. Hidden costs from customs processing, documentation, and last-mile delivery often exceed base charges, widening the gap. Volume aggregation counters this by uniting SMEs to present consolidated demand, accessing enterprise-level pricing through intermediaries.

Following are three proven aggregation models:

Third-party logistics providers consolidation. Traditional 3PLs combine several customer shipments into larger volumes for negotiations with carriers. Leading 3PLs maintain relationships with three to five  carriers of different modes of transport on a tender basis.

Even large corporations like John Deere and AGCO have achieved significant savings — such as a $1 billion inventory decrease and 18% initial freight cost reductions—through 3PL partnerships, suggesting even greater proportional impact for SMEs.

When evaluating 3PL partners, prioritize providers with diverse carrier relationships, transparent volume aggregation practices, comprehensive insurance coverage, and strong technology integration capabilities.

Freight forwarder cooperatives. Specialized forwarders create buying cooperatives for specific trade lanes, particularly effective for international shipping and seasonal businesses. Shippers’ associations exemplify this model — the American Institute for Shippers’ Associations describes them as “non-profit transportation membership cooperatives” that arrange cargo shipment for members at favorable volume rates.

Examples include grain exporters, footwear manufacturers and chemical industry groups that pool shipments for better negotiating power with ocean carriers. These cooperatives achieve cost reductions through shared transportation space and bulk rates, where route specialization and financial stability of the cooperative structure become critical success factors.

Regional industry consortiums. Industry associations in manufacturing hubs create logistics partnerships among local companies. Michigan’s automotive suppliers demonstrate this approach, where Tier 1 and Tier 2 suppliers coordinate through associations like MichAuto to negotiate joint contracts for just-in-time delivery between the Detroit region and assembly plants.

This regional clustering allows smaller suppliers to access the same logistics efficiency as major OEMs through shared warehousing and consolidated shipping agreements. For example, automotive suppliers benefit from specialized logistics services that manage total project costs by ensuring on-time delivery and avoiding delays, demonstrating how regional cooperation enables enterprise-level logistics capabilities for smaller manufacturers.

During the first month of a consolidation initiative, calculate true logistics costs, including all fees, as many SMEs discover a 25% to 40% underestimation. Then monitor delivery rates, damage frequency, and response times over three to six months, and forecast 12-month requirements by route and season.

For partner evaluation in the second month, set qualification criteria such as a minimum of three carriers per route, volume transparency and comprehensive insurance. Technology requirements should include real-time tracking, automated documentation, and enterprise resource planning integration. Compare proposals based on total cost projections, including all fees, versus current arrangements.

In the pilot program over months three and four, test with 20% to 30% of volume while maintaining backup relationships. Measure cost per unit, on-time delivery, damage rates, and service quality, while tracking all interactions and issue resolution processes.

For full implementation in months five and six, negotiate favorable terms based on proven volumes. Conduct quarterly reviews and market benchmarking, looking for optimization opportunities, and aim for a long-term partnership treated strategically rather than transactionally.

Successful aggregation partnerships require comprehensive risk-mitigation strategies, starting with financial protection through full invoice value cargo insurance rather than limited liability, extended payment terms for cash flow, and seasonal credit facilities. Operational safeguards include backup carrier relationships, contingency planning and seasonal capacity management. Technology requirements encompass GPS tracking, milestone notifications, ERP integration, and predictive delivery windows. Finally, compliance management involves regulatory expertise, automated procedure updates, and trade policy adaptation.

Effective performance measurement requires balancing cost reduction with service quality improvements by tracking metrics such as total logistics expense per unit, logistics as a percentage of cost of goods sold, and year-over-year trends. Service metrics should include on-time delivery targeting 98% or higher, damage rates below 0.5%, and customer satisfaction. Timeline expectations involve 15% to 25% cost reductions through improved rates in months one through three, an additional 5% to 10% savings through operational efficiency in months four through six, and reinvestment capabilities in inventory, marketing, and expansion after year one. With most implementations, aim for 20% to 35% total cost reduction alongside 40% to 60% service reliability improvement for a strong ROI.

Volume-based pricing creates systematic SME disadvantages, but aggregation models offer immediate solutions. Strategic logistics partnerships deliver measurable results within three to six months through proven frameworks, unlike complex transformations requiring years. Success demands calculating comprehensive costs, evaluating models, and implementing pilots, enabling market responsiveness, seasonal scalability, and global expansion. SMEs mastering aggregation achieve lower costs, reliable delivery, and optimized cash flow, compounding into sustainable advantages. The choice is which model best supports growth, starting with understanding costs and selecting aligned partners.

Vitalii Savryha is the founder of Ardi Group of Companies.

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